Modelling of springback in sheet metal forming

Halilovič, Vrh, Starman, Štok
2009

Constitutive relations, taking into account the reduction in modulus of elasticity with the development of plastic deformation, were used to predict springback of the sheet metal product.

Springback, the phenomenon that is governed by strain recovery after removal of forming loads, is of great concern in sheet metal forming. There is no doubt that physically reliable numerical modelling of the forming process and predictions of springback obtained by respective computer simulations are crucial to control this problem. Unfortunately, by currently available approaches springback still cannot be adequately predicted in general. This paper is an attempt of building a corresponding constitutive model, which will simultaneously consider sheet anisotropy, damage evolution and strain path dependent stiffness degradation during metal forming. First, for the identification of the parameters in the built constitutive model a particular experimental procedure is deliberately developed. To solve the arisen inverse problem an optimization procedure is employed. The proposed approach to constitutive modelling is validated in the end by a simulation of the springback in the formed HSS steel. The simulation results prove to be in good agreement with the experimental ones. From the performed comparisons it is clearly indicated, that only simultaneous modelling of material properties can be the true key to obtain accurate prediction of springback in sheet metal forming.

VRH, Marko, HALILOVIČ, Miroslav, STARMAN, Bojan, ŠTOK, Boris. Modelling of springback in sheet metal forming. Int. j. mater. form., 2009, vol. 2, iss. 1, str. 825-828.